Boiler and Pressure Vessel Safety Gap Analysis

A structured assessment of a boiler installation against published codes, producing a prioritised gap register and an action plan rather than a pass or a fail.

Four documents, five-sheet workbook, 90 verification points

What is included

  • Completion Guide How to run the assessment, and what to collect first
  • Gap Analysis Instrument 90 points across 13 domains, with dashboard and 24-hazard risk assessment
  • Gap Analysis Report Template The output, structured so findings get acted on
  • Provenance and Evidence Log Codes relied on and design decisions

What makes it usable

  • Thirteen domains covering design and registration, statutory inspection, relief devices, low-water protection, combustion and flame safeguard, fuel, water treatment, procedures, competence, maintenance, environment, emergency preparedness and management system.

  • Priority is derived from conformance and a pre-set criticality, not chosen, so an uncomfortable finding cannot be quietly downgraded.

  • Built to ASME BPVC Sections I, IV and VII, ASME CSD-1, NFPA 85, NBIC NB-23, and ABMA water chemistry guidance.

  • Includes an item most instruments omit: conflicting figures in an inspection report are a critical non-conformance in themselves, because it means nobody knows the correct value.

What it does not cover

Stated plainly, because a document that overstates itself is worse than no document.

  • Statutory inspection. It does not replace inspection by a commissioned inspector.
  • The pressure envelope. It does not assess fitness for service, remaining life, corrosion allowance or weld integrity.
  • Certifying a boiler as safe to operate.

Other documentation

Need this adapted to your operation?

Products cover the system. Tailoring it to your plant, your regulator and your existing documentation is an engagement, and often a short one.

Book your free assessment +1 (784) 494-8466